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Safety guide · 11-minute read

Post-tension scanning before coring. The one strike you can't undo.

A post-tension tendon carries 15–20 tonnes of stored force. Nick one with a core bit and you get a violent release, a halted job, and a $20,000–$75,000+ repair — sometimes an injury. PT slabs have been standard in BC towers, podiums, and parkades since the early 1970s, which means most multi-storey coring is over tendons. This guide covers how GPR maps the tendon drape, why as-built drawings are never enough on their own, what a PT scan costs against what it prevents, and the clearance standard every responsible core follows.

15–20 t
Force in a single tendon
Since ~1970
PT standard in BC towers/parkades
$20K–$75K+
Cost of one cut tendon
±cm
Tendon location accuracy by GPR

What is post-tension slab scanning before coring?

Post-tensioning is a method of reinforcing concrete in which high-strength steel tendons are tensioned after the concrete cures, putting the slab into compression so it can span farther and thinner. The tendons — typically 12.7 mm strands in greased sheaths or grouted ducts — follow a draped profile, low at mid-span and high over supports, carrying enormous stored energy. That energy is the whole point structurally, and the whole danger when drilling: a severed tendon releases explosively, can whip, damages the slab, and is expensive and slow to re-anchor.

Post-tension scanning is the use of ground-penetrating radar (1.6 GHz for concrete) to locate those tendons — and the rebar and conduit around them — before any core, cut, or anchor penetrates the slab. GPR images the tendon and its duct, traces the drape across the area, and lets the operator mark strict keep-clear zones so the penetration lands in safe concrete. Lateral accuracy is excellent (a couple of centimetres — enough to shift a core clear); the operator reads the radar against the slab's age and construction to interpret the drape correctly.

The critical truth this guide exists to drive home: you cannot core a PT slab safely from drawings alone. As-built drawings are frequently missing, wrong, or show design intent rather than as-placed reality; tendons get shifted in the field, drape varies, and a 'plan' tendon is not a located one. The clearance standard — the practice structural engineers across BC condition coring permits on — is a physical GPR scan that locates the actual tendons at the actual core location, every time. Drawings inform the scan; they never replace it.

When you need post-tension slab scanning before coring

If you're seeing any of these signs, professional detection is warranted:

  • You're coring, cutting, or anchoring into a multi-storey concrete slab
  • The building is a tower, podium, or parkade built since the 1970s
  • Drawings show post-tensioning — or are missing/uncertain
  • A structural engineer has conditioned coring permission on a PT scan
  • Mechanical, electrical, or plumbing rough-in needs penetrations
  • An elevator, stair, or shaft opening must be cut in an existing slab

Why the scan is non-negotiable, not optional

Every other concrete strike is a cost problem; a post-tension strike is a safety problem with a cost attached. The tendon's stored energy releases the instant it's cut — there is no 'oops, back it out.' Beyond the danger, the slab loses the compression that lets it span, so repair means re-anchoring or external post-tensioning, structural engineering, and weeks of delay on a now-suspect floor. Against a $300–$1,500 scan that takes minutes per location, the math isn't a judgement call. This is precisely why PT scanning is treated as mandatory pre-work, not a line item to value-engineer out.

Instant
Tendon energy release on a cut
Weeks
Re-anchor + engineering delay
Minutes
To scan & clear the location

How we detect it

  1. 1

    Confirm the slab type

    Drawings, building era, and slab behaviour establish whether the slab is post-tensioned and roughly where tendons run — the starting hypothesis the scan then verifies on the actual slab.

  2. 2

    Scan the core location

    1.6 GHz GPR images the area around each planned penetration, picking up tendons, ducts, rebar, and conduit. Two-axis gridding traces the tendon drape and resolves it from the surrounding reinforcement.

  3. 3

    Mark keep-clear zones

    Tendon paths are marked with strict no-drill zones; the core is placed (or shifted within tolerance) into clear concrete that preserves both tendon safety and the penetration's structural requirements.

  4. 4

    Document for the engineer

    Where the permit requires it, an annotated record of tendons and cleared locations is provided for the structural engineer — the deliverable that closes the coring permit. Then your crew cores the cleared location.

Detection technologies we use

Common scenarios

Tower TI coring

A mechanical rough-in needs 30 cores through a PT floor. Scanning maps the tendon drape bay by bay; six locations sit over tendons and are shifted within tolerance — all 30 cored the same day, zero strikes.

Parkade penetration

A new drain penetration is planned through a post-tensioned parkade deck. The scan finds a tendon exactly where the drawing showed clear space — the as-built had it 30 cm off. The core moves; the tendon survives.

Stair/shaft opening

A large opening must be cut in an existing PT slab for a new stair. Scanning maps every tendon crossing the opening so the structural engineer can design de-tensioning and re-anchoring — instead of the saw discovering them.

Anchor grid on PT deck

Equipment anchors into a podium deck are all over tendons until scanned; the grid is cleared foot by foot, each anchor shifted to safe concrete, the install proceeds without a single tendon nicked.

Drawings unavailable

A 1980s building has no usable structural drawings. The scan is the only source of truth — it confirms post-tensioning and maps the tendons so coring can proceed at all, which drawings could never have enabled.

Engineer-conditioned permit

The structural engineer grants coring permission only on receipt of a GPR PT scan report. The scan locates and documents tendons at each location; the annotated report satisfies the permit and the cores go in.

Typical pricing

$300–$1,500 typical · day rates for multi-location PT programs

Typical range. Final price quoted on the free phone consult.

  • PT identification is part of a competent concrete scan, not a premium add-on — same GPR, same crew.
  • Single visits price per location; large PT coring programs and full-deck mapping price by the day (lower per-location).
  • An engineer's annotated PT report is quoted up front when the coring permit requires it.
  • Province-wide pricing, no regional premium. Against a $20K–$75K+ tendon repair, the scan is rounding error.
  • Firm number on a five-minute call: 604-239-9934.
Call 604-239-9934

Frequently asked questions

What happens if you cut a post-tension cable?

The tendon releases its stored force — 15–20 tonnes — explosively and instantly. The strand can whip, the anchor can blow out, the surrounding concrete spalls, and the slab loses the compression it relies on to span. It's a genuine safety event (injuries happen), the job halts, and the repair — re-anchoring or external post-tensioning under structural engineering — runs $20,000–$75,000+ and weeks of delay on a floor that's now structurally suspect. Unlike rebar or conduit, there's no recovering a cut tendon; prevention is the only option.

Can't I just use the structural drawings to avoid the cables?

No — and this is the single most dangerous assumption in concrete coring. Drawings are frequently missing, show design intent rather than as-placed reality, or are simply wrong: tendons get shifted in the field during installation, drape varies, and revisions don't always make the as-builts. A 'plan' tendon is not a located tendon. Engineers across BC condition coring permits on a physical GPR scan precisely because drawings can't be trusted to keep a core bit off a live tendon. Drawings inform the scan; they never replace it.

How does GPR find post-tension cables?

The 1.6 GHz concrete antenna sends a radar pulse that reflects off the tendon and its sheath or duct, which contrast sharply with the surrounding concrete. The operator runs a two-axis grid to trace the tendon's draped path across the area and separate it from rebar and conduit, then marks keep-clear zones. Lateral accuracy is excellent — a couple of centimetres, more than enough to shift a core clear — and the radar is read against the slab's age and construction to interpret the drape correctly.

How accurate is post-tension locating?

Lateral position (where the tendon sits on the surface) is the accuracy that matters for keeping a core clear, and it's excellent — typically within a couple of centimetres on a competent scan. Depth to the tendon is a calibrated estimate (within ~10–15%), useful for planning but secondary, since the goal is to not be over the tendon at all rather than to drill to a precise depth beside it. We mark conservative keep-clear zones around the located path.

Which BC buildings are post-tensioned?

Most multi-storey concrete construction since the early 1970s: high-rise residential and office towers, podium slabs, and the parkade decks beneath them, plus many transfer slabs and elevated structural floors. If you're coring an elevated slab in a Metro Vancouver (or any BC) tower or parkade built in the last fifty years, assume post-tensioning until a scan proves otherwise. Slab-on-grade and older low-rise are less likely but still worth confirming.

Does post-tension scanning cost more than regular concrete scanning?

No — locating tendons is part of a competent concrete scan, performed with the same GPR equipment and crew that identify rebar and conduit in the same pass. There's no PT surcharge. What affects the price is scope: number of core locations, slab congestion, and whether the engineer requires a formal report. A post-tensioned slab simply makes scanning non-negotiable; it doesn't make it pricier. Typical single visits run $300–$1,500.

Can you scan an opening (not just a core) in a PT slab?

Yes — and it's critical. Cutting a large opening (for a stair, elevator, or shaft) in a post-tensioned slab means severing tendons deliberately, which requires the structural engineer to design controlled de-tensioning and re-anchoring. Our scan maps every tendon crossing the proposed opening so the engineer designs from located reality, not drawings — turning a potentially catastrophic saw cut into a planned structural operation.

Do you guarantee no tendon will be hit?

We deliver the clearance standard — a physical GPR scan that locates the actual tendons at the actual penetration with conservative keep-clear marking and, where required, engineer documentation — which reduces the risk as far as the technology allows. No honest scanner claims a zero-risk absolute (radar has limits in extreme congestion or depth, and we'll flag and recommend alternative methods where a slab is beyond GPR's envelope). What we guarantee is that you're coring on located reality, with stated confidence, instead of on a drawing and a prayer.

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