Hydrostatic Pressure Testing · Commissioning · Fire · Mechanical
Does the system hold? The water answers — and we document it.
Hydrostatic pressure testing is the objective gate between “we think it's sound” and “it's proven sound.” We fill, pressurise to the test figure your code or spec sets, isolate, and hold — measuring whether the system keeps pressure or quietly loses it. It's how new water mains, fire lines, and mechanical systems pass commissioning, how repairs get verified before backfill, and the confirmation step that turns a suspected leak into a documented fact. And when a line fails the test, our detection crews pinpoint exactly where.
Free phone consult · No pressure · Mon–Sat 8am–6pm PT
When you need a hydrostatic test
- Commissioning new pipe before it goes into service
- Inspector, engineer, or insurer requires documented acceptance
- Verifying a repair held before backfill or re-energising
- Settling whether an existing system is sound
- Fire-line and standpipe acceptance to NFPA conventions
- Confirming a suspected leak exists — and how much it's losing
How the test runs
- 1
Prepare & isolate
The section under test is inspected, capped or valved off, and air bled out — so the result reflects that section, not the whole system, and isn't fooled by trapped air.
- 2
Fill & pressurise
The line is filled with water and brought to the test pressure your code or specification sets — commonly 1.5× working pressure, or the governing figure for fire, main, or mechanical work.
- 3
Hold & monitor
The system is isolated and held for the required period while pressure is logged over time. A stable reading passes; a measured drop fails — and quantifies the loss.
- 4
Document — and detect if needed
The full pressure record is documented to pass/fail against the criterion. If it fails, our acoustic and tracer-gas crews pinpoint the leak, the repair is made, and we re-test to confirm.
What we test
Water mains & service lines
Commissioning new buried mains and verifying repairs to AWWA practice before backfill.
Related serviceFire suppression & standpipes
NFPA-convention hold tests on fire lines — and pinpointing if the line won't hold.
Related serviceDomestic water systems
Riser and distribution integrity for new construction and renovations.
Related serviceMechanical & hydronic loops
Chilled water, hydronic heating, glycol, and process piping acceptance testing.
Related serviceTanks & vessels
Storage and process vessel integrity verification before service.
Related servicePost-repair verification
Prove the fix held before re-energising — the test that closes the file.
Related serviceTest, then pinpoint — one company
A failed hydrostatic test tells you a system leaks; it doesn't tell you where. That's the moment our detection toolkit takes over — acoustic correlation, tracer gas, and GPR — pinpointing the failure so the repair is targeted and the re-test passes. Every test and finding is delivered as a documented leak detection report.
Hydrostatic testing, answered
What is hydrostatic pressure testing and what does it prove?
The line or vessel is filled with water, pressurised to a defined test pressure (commonly 1.5× working pressure, or the figure the governing code or spec sets), then isolated and held while pressure is monitored over a set period. A stable reading proves the system holds; a measured pressure drop proves it doesn't — confirming a leak exists and quantifying how serious it is. It's the pass/fail integrity check that commissioning, codes, and warranties rely on, and the objective confirmation step before or after pinpoint detection.
When is hydrostatic testing required?
Most commonly at three moments: commissioning new pipe before it goes into service (water mains to AWWA practice, fire lines to NFPA 13 conventions, domestic and mechanical systems to plumbing code), verifying a repair held before backfill or re-energising, and settling a dispute about whether a system is sound. Engineers, inspectors, and insurers frequently require a documented hydrostatic test as the acceptance gate — which is why the report matters as much as the test.
How is pressure testing different from leak detection?
They answer different questions and work together. Hydrostatic testing tells you whether a system holds and, if it doesn't, how much it's losing — but not where. Leak detection (acoustic, tracer gas, thermal) then pinpoints the failure so it can be repaired. The professional sequence is often test → if it fails, detect and pinpoint → repair → re-test to confirm. We provide both halves, so a failed test moves straight to a located leak instead of a guess.
What systems can you hydrostatically test?
Buried water mains and service lines, fire suppression and standpipe systems, domestic water risers and distribution, hydronic heating and chilled-water loops, glycol and process piping, backflow and booster assemblies, and tanks and vessels. Each is tested to the pressure and hold time its governing code or specification requires, and isolated properly so the result reflects the section under test, not the whole system.
How long does a hydrostatic test take?
The hold period is set by code or spec — fire lines are commonly held at 200 psi for two hours; water mains and other systems have their own durations — so a test runs from a couple of hours to most of a day including setup, filling, isolation, the hold, and depressurisation. We schedule around your commissioning or operations window and document the full pressure record, not just the final reading.
What do we receive at the end?
A documented test record: the system tested, test pressure, hold period, pressure readings over time, pass/fail against the governing criterion, and any loss measured — formatted for inspectors, engineers, insurers, and commissioning files. If the test fails, that record becomes the starting point for our leak detection crews to pinpoint the failure. See our leak detection reports service for the documentation framework.
Serving Metro Vancouver, Victoria, the Fraser Valley, and all of BC.Detection reports·Tracer gas·All services
Prove it holds — on the record.
Free phone consult — the system, the code, the deadline, and a firm quote in five minutes.